This training module covers all the course contents of level 1-2 and the HMI courses. It is designed to bring trainees to a point of mastery of automated systems. Experts with industry experience will take you through practical sessions and programming exercises.
This covers the following
Training materials and training certificates at the end of the training.
Software which would be installed on trainee laptops without an additional cost, but getting the software’s folders and license would attract additional charges.
Tea break for trainees
Training Schedule:
Weekday Module: 2 Weeks.
Weekend Module: 6 Saturdays.
Time: 9am – 3pm Daily.
Course Objectives
Set-up, wire and program Siemens PLC control systems from scratch
Troubleshoot basic programs, trace faulty Siemens s7 PLC/modules and replace them.
Perform basic PLC programming(discrete signals) and download to PLCs
Modify existing programs for different applications.
Design and execute automation projects
Program, troubleshoot and maintain continuous signal field devices such as level meters, VFDs, temperature sensors, pressure sensors, modulating valves etc
Establish communication between two or more PLCs
Design process control systems with PID controls
Course Content
PLC SET-UP, PROGRAMMING AND TROUBLESHOOTING
SOFTWARE:
OPTION 1 – SIMATIC MANAGER, WINCC FLEXIBLE
OPTION 2 – TIA PORTAL AND WINCC ADVANCED
Introduction to PLCs
Basics of electricity and magnetism with practical wiring sessions of relays and contactors.
PLC set-up and wiring(S7 300,400,1200,1500)
Configuration of PLC IP Address
Introduction to Siemens PLC softwares
Programming applications and navigation through SIMATIC MANAGER OR TIA PORTAL
PLC programming with ladder logic in Step 7
I/O configuration (Hardware configuration)
Establishing communication between with PLCs using Ethernet IP
I/O configuration (Hardware configuration)
Downloading and uploading to PLCs(Retrieving programs from PLCs)
Data types and files
Introduction to IEC 1131 standards
Electrical continuity versus logical continuity
Applications of discrete inputs with PLC’s
PLC timer and counter concepts, programming and applications
Hands on practical exercises and simulations
Wiring, set-up, programming and calibration of field devices such as pressure transmitters, level transmitters, temperature transmitters etc
SIEMENS PLC troubleshooting with Simatic Manager or TIA Portal
Program, troubleshoot and maintain continuous signal field devices such as level meters, VFDs (Micro-master and others), temperature sensors, pressure sensors, modulating valves etc
Set-up, Wiring and Configuration of Variable Frequency Drives.(VFDs)
Introduction to Process control using PID loop programming(with practical sessions)
Open and close loop controls
PID programming
PID tuning
HMI/SCADA DESIGN
SOFTWARE: WINCC FLEXIBLE OR WINCC ADVANCED
Introduction to HMI systems
Getting Started on WinCC
Security and passwords
Object properties and animations
Alarms
Bars and trends
Tags e.tc
Integrating a HMI project into a PLC project
Defining communication Parameters
Using the Tool bar
Object properties(Events, animations etc)
Creating a Tag Database
Security and password of screens
Adding Screens
Text lists
Recipes
Bar graphs and sliders
Trends
Alarms
Faceplates
Creating automatic data logging files
Troubleshooting a HMI Terminal and Application
ELECTRO-PNEUMATICS SYSTEMS
Introduction to Electro-pneumatic systems
Electro-pneumatic diagram
Basics of electro-pneumatics
Electro-pneumatics programing with Function Blocks in SIMATIC MANAGER
Basic principles of compressed air supply, production, and distribution
Structure and function of pneumatic devices
Basic principles pneumatic valves, cylinders and solenoid coils
Reading pneumatic diagrams
Fundamentals of control and modulating
Softwares
Simatic Manager(step 7),Simatic WINCC, TIA Portal
Requirements
Basic technical knowledge
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